How to Make an ocarina mold out of clay, instructions on how to make a ceramic 10 finger hole sweet potato ocarina... Ocarinas - clay whistle flutes, sweet potato. Ceramic musical instruments.

Ocarinas by K. Dunster

Make a Simple
Ocarina Mold with Clay

Page One






Introduction

If you want to use a mold to form the body of your ocarina, but don't want to deal with wet plaster, making a clay mold is a simpler, less messy, option.
When I first started making whistles and ocarinas, they were small. There was no difficulty in "pinching" out a hollow clay form. They were lumpy, bumpy, and pathetic, but they served their purpose at that time. When I started making larger ocarinas, I switched to "coiling" the clay. I have never been good at this technique, so the resulting ocarinas were also lumpy, bumpy, and pathetic. They were also thick walled and heavy. This method took far too long - I'd have to wait until at least the next day for the clay to stiffen up enough to start making it into an ocarina.

In the early 1980s, while attending a workshop taught by Susan Rawcliffe, I saw that she used plaster "hump" molds for some of her ocarinas. (A hump mold is where the clay is draped over the mold, not pressed into it.) I didn't want to deal with plaster, so I made my own hump molds using ceramic clay. After "bisque" firing (the firing that chemically changes clay so it can't be softened by water), the mold was nearly as porous as plaster. The mold must be porous or the damp clay will stick to it, making it very difficult to remove without damaging it. (the clay)

All that is required to make a clay mold are a few pottery tools and clay. This mold can be used even if it isn't fired (called greenware). It won't be quite as porous as if it were bisque fired, or as durable. But with a little care, it can be used many times to make ocarinas. If you like the shape of the ocarinas made from it, this "greenware" mold may be bisque fired later.

Tools

The tools used for making the clay form are pictured on the right.

1) Trimming or loop tools of varying sizes

2) Moist ceramic clay (store this in a plastic bag to prevent drying out)

3) Fettling or potter's knife

4) Frosting knife or a paint stirring stick (to paddle the clay)

5) Cutting wire

6) Bowl of water to moisten the fingers (not pictured)

7) Spray bottle of water (not pictured)

8) A small sharpened pencil, chopstick, or small paint brush handle - used to poke holes into the finished mold form. These allow hot air to escape during firing.

9)
Clay slip - made from the same clay with which the mold is being made.

(Click on pictures for a larger view)


tools

Designing the Mold

With this type of mold, the rolled-out clay slab is wrapped around it instead of being pressed into it as with a plaster mold. The formed clay is removed from around the mold by cutting it into two or more pieces. These pieces are re-attached to each other, forming the ocarina body.

Keep in mind that the shape of the mold (Figure 1) will be a much slimmer version of the finished ocarina body. (Figure 3) The layer of clay wrapped around the mold makes the silhouette of the ocarina body "fatter." (Figure 2)

mold shape

The ocarina will be larger and fatter than the clay mold.


Next: Shaping the Clay Mold >>


Clay Mold-Introduction and Tools 1 | Shaping the Mold 2 | Hollowing out the Mold 3 | Assembling the Mold 4 | Finishing 5 | Make an Ocarina with a Clay Mold | Plaster Ocarina Mold | Make an Ocarina with a Plaster Mold | Make an Ocarina Without a Mold | Glaze a Ceramic Ocarina | Glaze a Dragon Ocarina



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